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Friction Washer

Friction Washer

Friction washer plastic film waste scrap washing line machine manufacturer for raffia bag, hd, ld, MLP, etc in Ahmedabad, Gujarat, India

This is our most successful plastic waste washing machine. It is a high end washing system which is adapted to almost every type of plastic waste washing requirement. A specially designed, machined and balanced rotor is one of a kind which delivers unparalleled washing results for almost every type of plastic waste in a continuous fashion. As Dollplast’s flagship washing line we thrive to design it better every time, improving and innovating to provide you with most economical results.

Plastic film waste friction washing machine specifications:

Drive system-

  • The rotor is driven by a pulley belt system, which reduces the shocks of high load and thus reducing damage in the long run.
  • Each rotor is carefully designed and precision balanced for minimised vibrations.
  • With an open drive system, it is very easy to maintain and run the machine with least downtime possible.

Plastic waste Friction washing system-

  • The friction washer directly receives grinded wet plastic film / article waste from above. It is placed at a slant angle to create an opposite flow against water and improve washing quality.
  • The washing system is one of a kind high speed rotor thrashing the waste against the mesh to clear out the toughest of dirt stains.
  • The rotor has multiple thick flaps and is perfectly balanced for steady output and low vibrations.
  • The water is pressure injected on the top side and the dirty water exits the washer via a drain unit at the bottom. This is also the drainage point of the grinder, making it easier to feed dirty water into the filtration system (not included in the setup)
  • Clean and grinded plastic waste is ejected from the other end of the washer. This side is raised and the material directly falls into the feeder of the dryer / densification machine.

Plastic waste friction washer construction-

  • The Rotor is made of MS with a protective anti-corrosion coating.
  • Surrounding mesh and other material / water contact parts are made of SS
  • The body is made up of heavy MS.

Drying and densification system-

  • The wet, grinded and clean plastic waste then enters the drying and densification machine, also known as SD.
  • The material is first squeezed to remove most of the excess water by a purpose built screw.
  • The Barrel lets the water out, collecting and discharging it through a pipe.
  • The material moves further and is semi melted above 100 degrees centigrade resulting in total evaporation and drying of material.
  • The plastic film material and then consequently densified and cut into small chunks.

Drying and densification construction-

  • Machined screw and barrel for optimum performance.
  • Heavy and robust MS body with precision cut spaces for smooth operation.
  • Strip heaters for the semi melting process along with a final material cutter for creating small chunks of densified clean film plastic waste.

Plastic film waste automatic grinding, washing, drying and densifying machine suitable for material types-

Any type of plastic film waste can be processed through this setup.

  • PP, raffia bags
  • HD / LD film waste
  • MLP film waste
  • BOPP, etc
  • Any type of plastic film waste can be processed.
Model Ele. Motor Production
FW-15 15 150 to 200 Kgs/hr
FW-30 30 200 to 300 Kgs/hr
FW-40 40 400 to 500 Kgs/hr
Production: Depend on Feeding Material

How the plastic film waste fully automatic grinder, washing, drying & densifier machine works:

  • This machine setup only requires two human workers to run at maximum continuous production rate. One is an operator / Loader while the other being Loader / densified material packer
  • The dirty plastic film waste is loaded directly onto the conveyor (optional) which feeds the wet grinder at optimum rate by switching on / off based upon material load
  • The dirty film waste is pushed through the throat of the grinder by gravity and a water inlet valve above. The material is grinded to small pieces in presence of water which reduces the amount of dirt on material.
  • The grinded plastic film waste, still dirty, falls into the throat of the friction washer below. The high speed rotor carries the material in a slant manner against the flow of pressurised water spray. As the material is thrashed and cleaned against the mesh, all the dirt and grease is removed.
  • The dirty water from both the grinder and friction washer are discharged from a single outlet point directly below the throat of the friction washer.
  • Once the material is clean, it is ejected by the friction washer into the SD machine.
  • The material is first squeezed to remove most of the excess water by a purpose built screw.
  • The Barrel lets the water out, collecting and discharging it through a pipe.
  • The material moves further and is semi melted above 100 degrees centigrade resulting in total evaporation and drying of material.
  • The plastic film material and then consequently densified and cut into small chunks.
  • The SD outlet can be attached with an optional air tube to cool off and load the material into a cyclo / storage unit / another machine process, etc.

Why choose Dollplast Machinery as the manufacturer of fully automatic plastic film waste grinder, washer, dryer and densifier machine for your needs:

  • We are the pioneers when it comes to plastic waste washing lines with hundreds of installed plants and best machine setups in the market. We offer unparalleled efficiency, compactness, output and quality at extremely economical costs.
  • Having the widest range in plastic recycling machinery, Dollplast has been one of major manufacturers, suppliers & exporters for heavy duty plastic waste washing machines
  • Dollplast plastic waste recycling machine manufacturing company with over 30+ years of total experience in the Machinery manufacturing industry, offers quality tested latest advanced features in machines at a reasonable cost.
  • We have designed and developed the machines with field expertise and technical knowledge taking into consideration the difficulties and problems being faced by the processors in day-to-day operations.
  • Dollplast started its new manufacturing facility at RAKANPUR, Ahmedabad (West) in the year 1995. Gaining experience of more than Two decades, now it is one of the most trustworthy manufacturers and solution providers of the plastic recycling machinery with world recognition. Dollplast has exported different types of Machinery and equipment to around 20 countries.

Milestones:

  • Plasticon Award 2015 (Innovative In recycling Technology)
  • Sujana Excellence Award 2013 (Innovation in Engineering Technology)
  • Plasticon Award 2012 (Innovative in Recycling Technology)
  • Top SME – 100 Award 2012 (Small & Medium Enterprise)
  • National Award 2011 by Govt. of India (Innovative Technology in Plastic Waste management)
  • National Award 2011 by Govt. of India (Mix Plastic Waste to Plastwud)
  • Plasticon Award 2005 (Innovative In recycling Technology)

 

Friction Washer

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